Denim Production

Denim Production

Denim is made from twill weave cotton fabric. Cotton fibres are harvested and spun into yarn, then the yarns are dyed. Jeans are often indigo-dyed, making them the classic blue colour for denim. Cotton denim is then woven either on a shuttle loom or a projectile loom, creating a sturdier or more delicate result respectively. While the original jean was made from 100% cotton, these days “ stretch denim ” is increasingly popular.

Stretch denim incorporates a percentage of elastane and stretch polyesters like spandex, more suitable for the flexibility desired in skinny jeans, for example. While this addition may be comfier for certain styles, changing the fibre composition in such a way impacts the sustainability and recyclability of the final product.

As Aqua Textile, we provide you to be more ethically and innovative ways to reduce water and producing.